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Pneumatic System Safety: Tips for Improvements

Pneumatic tools, also referred to as air tools, are powered by compressed air and used in many applications. Some of the common pneumatic tools are wrenches, sanders, nail guns, grinders, buffers, and staple guns. While these tools are strong and efficient, they can also be dangerous if damaged or handled improperly.

Common health hazards associated with pneumatic tools include high noise levels, trip hazards, and accidental activation. To try and address some of these issues, plus others, the Occupational Safety and Health Administration (OSHA) provides rules for the safe handling of pneumatic tools. Failing to adhere to the rules can easily result in severe injuries and fatalities. Keep reading to learn more about the best tips to help you operate a pneumatic tool and system safely.

Always Use the Manufacturer’s Manual

Before starting to use any pneumatic tool and air compressor, it is critical to always read and understand the manufacturer’s instructions. These instructions provide tool-specific information about how to handle, use, and maintain the device in top condition. They also provide warnings that you should scout for to know when the tool is malfunctioning and unsafe to use. In such a case, you should ensure the tool is repaired before setting off to work with it again.

Use PPE When Working with Pneumatic Tools

Whether you are using pneumatic tools to cut materials or lift heavy workpieces, wearing persona protective equipment (PPE) can help to protect against injuries. Go for high-impact per eye protection devices such as goggles and an additional complete face shield for enhanced safety. Other pieces of protective equipment that you should have include safety toe shoes, hard hats/helmets and overalls. If you are using the pneumatic tools for a long time, it will also be a good idea to wear gloves

Make sure to know the Triggers Well

One fact you need to appreciate about pneumatic tools is that safety commences with understanding how the tools operate. In Particular, you need to understand the different trigger mechanisms. The way the trigger works depends on how the controls are activated. Common types of triggers you might find in different pneumatic tools include:

  • Contact trigger.
  • Full sequential trigger.
  • Single actuation trigger.
  • Single sequential trigger.

Make Sure to Use Relief Couplers on Pneumatic Tools

Compressed air can be dangerous if you are not cautious. This is why you should always use a relief-type coupler to connect the air supply. This is a type of quick-connect fitting that features a pull-down sleeve for relieving compressed air when disconnected. Therefore, the fitting comes in handy in reducing the risk of accidental discharge after the tool is disconnected.

Unused ports can also be plugged with flow control valves that provide high tolerances for dirt contamination. Blocking valves also help to ensure airflow is maintained in the right setting.

When using power tools, especially pneumatic power tools, safety should come first. The tips we have highlighted in this post provide you with an excellent starting point. Make sure that the tools are also maintained in top condition. Remember that maintenance should extend to pneumatic hoses, valves, actuators, and compressors, among other devices that are used together.